business units

A number of procedures have been instituted to ensure consistent quality, timely delivery, cost-effectiveness and overall customer satisfaction.

  Even before an order
Receipt of request for proposal
Identification of customer's part-specific quality-system requirements
Manufacturing and logistics feasibility review
Supplier best-in-class survey (BIC) and audit (SSRS), if not done yet
Supplier shortlist based on capacity and capability
Cost estimation and commercial feasibility
Technical, purchasing terms and commercial review
Component and tooling price finalisation with supplier
Logistics, supply chain tasks and costs review
Commercial offer with development roadmap
Addressing of customer clarifications / queries
Letter of intent / purchase order receipt
 
 
After receiving an order
Purchase order on supplier
Quality system requirement
Process flow, PFMEAs and control plans
Process sign-off
APQP status report and timing plan preparation
APQP sign-off between TACO and supplier
Preparing of 3D model from 2D drawings wherever applicable
Weekly review of APQP status report and timing plan
Periodic review of process flow, PFMEAs and control plans
Visit to supplier facility to monitor APQP milestones
Tool design finalization
Tool manufacturing
First trial
ISIR
PPAP run
PPAP submission to customer
PSW sign-off - FMEA, control plan, process flow, MSA, SPC
 
 
  During mass production
Annual and quarterly forecasts from plant level planners
Agreement on capacity allocation, stocking norms and broad-base production plan for the quarter with the supplier
Rolling schedule receipt from production schedulers every week
Schedule review for quantity, delivery date and destination
Reviewing of forecast given to supplier earlier and reconfirming of despatch schedules
Inform logistics partner of the schedule requirements
Monitoring of adherence to schedule
Picking up of material from the supplier and arranging for delivery to destination as per agreed packaging standards
Arranging for invoice, insurance, etc to be sent to customer as per despatch checklist
Tracking of on-time delivery compliance
Acknowledgement from customer and also from the logistics service provider
Handling of warranty / rejection if any
Payment receipt and payment to logistics partner and supplier
Conducting periodical surveillance audits of suppliers
Monitoring of CSL-1 audit results and planning of corrective action
Review of machine maintenance plans, tool order plans and creation of alerts
Checking for gauge calibration schedule compliance
Fixture, moulds and tools audit and plan for corrective actions
Plan for equipment addition, modernisation and preparing of compliance reports
Receipt of quality feedback from the customer's supplier quality engineers through a single point of contact
Prompt response and resolution of issues identified in CARs and monitoring of the implementation of other recommendations
Preparation of shop floor displays or point of action alerts
Defect catalogue update
Training programs for operators and logistics personnel
Monitoring of raw-material and input-element cost trends and looking out for opportunities to improve cost performance
Generating of value analysis / value engineering suggestions from all connected personnel and the processing of these suggestions
MIS reports and review for action completion

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