TATA Auto Comp Systems Ltd. Technical Centre
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Tata Auto comp Systems Ltd (Technical centre) specializes in automotive domain like Plastics (Interiors & Exteriors), Lighting, EDS, BIW, & Power train (CAE) and BIW designing by offering value added services in CAD, CAE, Prototype development, benchmarking Consultancy, Technical Publication & Testing Tata Auto comp Systems Ltd. (Technical centre). |
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Formed in year 1999, geared up to take challenging assignments in automotive systems and component design and development. |
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Design and development engineers : 300+ |
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We are an ISO 9001: 2000 certified company with our engineering centre in Pune, India and sales & support offices in US, Germany, and Japan. |
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Industries Offered: |
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Product Design |
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Tool Design |
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Reverse Engineering |
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CAE |
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Prototype and Testing |
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Engineering Documentation & Maintenance |
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Product and Technology Consulting |
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Automotive |
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Heavy Engineering |
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Consumer Durables |
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Medical Equipments |
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Infrastructure and Software:
| Infrastructure: |
Software: |
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4Mbps Data Transfer Line |
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FTP Site for Data Exchange |
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Video Conferencing |
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On Line Collaboration Tools |
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Domains & Services Spectrum
Lighting Product Design & Development Services
Concept Design:
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2D/3D Concept Generation, |
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Styling |
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Regularity Feasibilities |
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Master sections developments |
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Reverse Engineering, Scanning |
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Detail Design:
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Design for assembly (DFA), Manufacturing (DFM) ,Serviceability (DFS) |
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Design Failure Modes & Effects Analysis (DFMEA) |
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CAD Data generation |
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Identifying the standard parts |
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Maintain Gap & Flush requirements |
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Part and assembly drawing generation |
Value Engineering (VA/VE):
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Value engineering proposal for robust design /
Interchangeability & performance enhancement. |
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Value addition in terms of design for assembly,
manufacturing, cost. |
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Design Verification (CAE):
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Vibration Analysis |
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CFD Analysis |
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Mould Flow Analysis |
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Mould Design:
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Data Verification |
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Tooling Feasibility check |
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Preliminary Design Layout |
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Design and selection of feed system. |
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Design of Cooling circuits |
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Design of mechanism for removing undercuts. |
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Design of ejector system. |
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Selection of available standard elements. |
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Generation of preliminary 2D assembly drawing.
3D design of mould and Detailing |
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Mold base and Elements 3D design. |
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Lifting and Safety element modeling. |
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Generation of 2D Assembly & Detail drawing. |
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Technical part list. |
Electrical Product Design
Electrical Distribution System & Power Management:
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Complete EDS Project Delivery |
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Wiring Harness Design |
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Circuit Design |
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Fusing / Grounding Strategy |
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Charge Balance Calculations |
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Mechanical Integration (Packaging & Routing)
VA / VE, Cost & Weight Reduction |
Project Engineering:
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Form Board Drawing |
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Manufacturing Process Detailing |
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Assembly Line Plan |
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Process FMEA |
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Change Management |
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Engineering Standards for
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Component Verification |
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In-process Checks |
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Product Audit checks |
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KBE:
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Process Automotation |
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Mistake Proofing |
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Techniques |
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Software Development |
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Knowledge Management &
Collaborative Engineering |
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Consultancy:
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Engineering Change
Management |
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VA / VE Workshops |
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Manufacturing Engineering
Process Audits |
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Current Engineering:
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Field / Warranty data Analysis |
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Fault finding & Resolution Techniques
Service engineering documentation |
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Interiors & Exteriors Designing Services
Engineering capabilities :
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Tata AutoComp offers strong design and development
capabilities for a number of products. |
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These capabilities include: |
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Benchmarking, market studies to offer
contemporary solutions and product improvements |
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Full-service supplier capabilities for the design,
development, manufacture and supply of cockpit
modules and interior and exterior trims |
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Design capabilities using CAD / CAE on I-DEAS,
CATIA, PDGS, Pro-E software available in-house |
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Customer-specific program and product management through TS 16949-certified
processes |
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Launch and PVT support / resident engineering to ensure smooth launch, quick feedback
and immediate action whenever necessary |
Product Development Services
Styling / Concept Engineering:
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Early involvement during styling |
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Concept generation support |
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Rendering / Styling data generation |
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Concept studies of interfaces / moving parts |
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Macro packaging Engg feasibility support |
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Packaging / Feasibility Engineering :
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Macro packaging study support |
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Split strategy concept |
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Defining mounting / locating strategy |
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Concepts / Section for BIW interfaces and mountings |
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Creating master sections |
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Creating master sections |
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Study of Sunlight reflection |
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Study of visibility on instrument cluster |
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Head Impact / Knee Impact zone mapping
Study packaging / serviceability |
Product Engineering :
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Develop concept / Schematic |
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Define Component Split strategy |
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Define Gap plan |
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Define locating strategy |
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Define fixing methods |
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Develop Engineering BOM |
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Identify Materials / Fasteners / Std items |
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Establish Process flow |
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Analyze Design for Assembly (DFA) |
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Establish Design Failure Mode Analysis (DFMEA) |
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Study Serviceability aspects |
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Define acceptance criteria |
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Develop and monitor prod development plan |
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Establish Design/Product Validation Plan (DV/PV) |
Materials Engineering:
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Understanding the product requirements |
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Identify / select material from data base |
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Develop / Tune material spec to suit requirement |
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Process / Manufacturing Engineering:
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Process selection / definition |
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Establish process flow |
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Product design support – DFA |
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Concept design of fixtures |
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Support facilities & process readiness |
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Proto builds to support Engg and customer
requirements |
Tooling Engineering:
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Product design support
Feasibility for tooling And Mold Analysis |
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Tool Concept design/Layout Design for multiple cavities. |
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Development of tooling sheet. |
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Tooling Material selection. |
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Tool development-monitoring & tracking. |
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Tool validation-trials/tuning. |
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Tool prove out at suppliers location |
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Tool prove out & signoff with plan. |
Launch support:
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Craftsmanship reviews and
approvals |
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Dimensional analysis (reports) and
approvals |
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Appearance approval (AAR) |
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PPAP approvals |
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New / Current model - Engg
Change Management |
Seating System
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Program Management |
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Interface with client to understand project
requirements |
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Packaging study |
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Concept design |
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Develop fixing strategy, Master Sections. |
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Detail Design for manufacture , Assembly and
service |
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Participation in DFMEA, APQP and design
reviews |
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Participation in CAE, Deep Draw Simulation,
Thermal Analysis |
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Support tool maker for design/tool
modifications. |
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Support to Assembly Team at Tier 1 |
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Support in Testing and Validation |
Testing
Air Bag Testing:
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Experience of more than 100 PAB testing. |
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Strong Team of 5 Engg. |
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Present customers are FORD, TML, and FIAT. |
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Under the certification of NABL accreditation. |
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Under process of developing Seating Air Bag |
Durability Testing:
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Plastics Components durability testing. |
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Development more than 30 durability
fixtures. |
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Have completed 5 Axis robot |
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Able to execute cycles of 100,00. |
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Environment Chamber:
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Walk In Chamber of 3.5x3.5x2.3m |
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Temperature Range - 40 to 110 Deg. |
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Have done more than 1500 hours
of environmental testing |
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Team Size:
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Headed by PhD in testing |
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Total team of 12 engineers |
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Engineers with average 4
year Of experience in
testing. |
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NABL Certified. |
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Material Testing:
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All types of Plastic material
tests |
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Material Benchmarking |
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IMDS services |
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CAE Services
CAE group provides development support on component, systems and full vehicle for the
following services.
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Finite Element Modeling Support for
various analysis processes |
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Stress, Thermal & Heat transfer Analysis |
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Static/Dynamic Analysis |
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Coupled Electrical Thermal Analysis |
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Crash/Impact Analysis
(Offset / Side / Frontal / Rear Etc) |
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Fatigue Analysis |
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Software: Hyper mesh, ANSA, I-Deas , MSC NASTRAN, ABAQUS, LS-DYNA, Radios,
MSC Fatigue, ICEM-CFD, Fluent, MSC ADAMS, Motion Solve, Mold flow & Kuli
Hardware: Computation Server, High End
PCs.
System Simulation:
TATA AutoComp System Ltd.-Technical Centre has vast experience working
on CAE analysis and product development and optimization support for
following vehicle systems
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BIW (small car/ Utility Vehicles/ Commercial vehicles) |
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Closures (Bonnet/ Side / Trunk Lid / Sliding Door) |
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Interiors ( Instrument Panel/ Door Trims/ Console/ Sun
visor) |
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Exteriors (Front Bumper/ Front Fascias/ Rear
bumpers) |
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Power train (Engine / Transmission / Exhaust Systems) |
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Axle, Chassis & Suspension |
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Comfort Systems (Sliding window / Luggage Cover /
Roof Rack) |
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Seating Systems |
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Lighting systems (Head Lamp/ Tail Lamp/ Map Lamp) |
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Mirror Systems (IRVM/ ORVM for Cars / Utility Vehicles /
Trucks / Buses) |
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Electrical Systems (Coupled Electrical-Thermal) |
Prototype Development
Scope:
Development of functional and non functional prototypes for testing and fitment trials during product development phase
Prototype methods
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Rapid prototypes:
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SLA/SLS |
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FDM |
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Silicone molds |
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3D printing- Non functional |
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Prototypes- Soft tool
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Aluminum molds- max life 500 |
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MS mold – max life 2000 |
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Fabricated/Manual bending &
forming sheet metal –Parts |
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Machined components |
Existing Customers - TML, GM, TACO group companies, Tier1s
Technical Publication
Service Offerings:
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Parts List Manuals |
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Maintenance and Operation Manuals |
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Installation Manuals |
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Assembly Manuals |
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Services Manuals |
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Standard Practices Manuals |
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Product manuals |
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User Manuals |
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Quick Reference Guide |
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Errata Sheet |
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Graphics Intensive Instruction Sheet |
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Step By Step Instruction Sheet |
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Service Bulletins |
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Engine Manuals. |
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Tools Expertise:
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Adobe Frame maker |
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Iso Draw |
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Corel Draw |
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Adobe Illustrator CS |
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Adobe Photoshop |
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Microsoft Office Vision |
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Microsoft Word-Documents |
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Microsoft Excel-Spreadsheets |
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Adobe Acrobat-PDF |
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Team Center |
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Agile |
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AutoCAD |
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Solid Edge |
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CATIA V4 & CATIA V5 |
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UG |
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Solid Works |
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Standards:
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Customer Specified Style Sheets and Style Guide. |
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Graphics Style Guide. |
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Simplified Technical English (AECMA). |
Generate new Style Sheets as per the Requirement of the Customer
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