TATA Auto Comp Systems Ltd. Technical Centre
| |
Tata Auto comp Systems Ltd (Technical centre) specializes in automotive domain like Plastics (Interiors & Exteriors), Lighting, EDS, BIW, & Power train (CAE) and BIW designing by offering value added services in CAD, CAE, Prototype development, benchmarking Consultancy, Technical Publication & Testing Tata Auto comp Systems Ltd. (Technical centre). |
| |
Formed in year 1999, geared up to take challenging assignments in automotive systems and component design and development. |
| |
Design and development engineers : 300+ |
| |
We are an ISO 9001: 2000 certified company with our engineering centre in Pune, India and sales & support offices in US, Germany, and Japan. |
| Service Details: |
Industries Offered: |
| |
Product Design |
| |
Tool Design |
| |
Reverse Engineering |
| |
CAE |
| |
Prototype and Testing |
| |
Engineering Documentation & Maintenance |
| |
Product and Technology Consulting |
|
| |
Automotive |
| |
Heavy Engineering |
| |
Consumer Durables |
| |
Medical Equipments |
|
Infrastructure and Software:
| Infrastructure: |
Software: |
| |
4Mbps Data Transfer Line |
| |
FTP Site for Data Exchange |
| |
Video Conferencing |
| |
On Line Collaboration Tools |
|
 |
Domains & Services Spectrum
Lighting Product Design & Development Services
Concept Design:
| |
2D/3D Concept Generation, |
| |
Styling |
| |
Regularity Feasibilities |
| |
Master sections developments |
| |
Reverse Engineering, Scanning |
|
 |
Detail Design:
| |
Design for assembly (DFA), Manufacturing (DFM) ,Serviceability (DFS) |
| |
Design Failure Modes & Effects Analysis (DFMEA) |
| |
CAD Data generation |
| |
Identifying the standard parts |
|
 |
| |
Maintain Gap & Flush requirements |
| |
Part and assembly drawing generation |
Value Engineering (VA/VE):
| |
Value engineering proposal for robust design /
Interchangeability & performance enhancement. |
| |
Value addition in terms of design for assembly,
manufacturing, cost. |
|
 |
Design Verification (CAE):
| |
Vibration Analysis |
| |
CFD Analysis |
| |
Mould Flow Analysis |
|
 |
Mould Design:
| |
Data Verification |
| |
Tooling Feasibility check |
| |
Preliminary Design Layout |
| |
Design and selection of feed system. |
| |
Design of Cooling circuits |
|
 |
| |
Design of mechanism for removing undercuts. |
| |
Design of ejector system. |
| |
Selection of available standard elements. |
| |
Generation of preliminary 2D assembly drawing.
3D design of mould and Detailing |
| |
Mold base and Elements 3D design. |
| |
Lifting and Safety element modeling. |
| |
Generation of 2D Assembly & Detail drawing. |
| |
Technical part list. |
Electrical Product Design
Electrical Distribution System & Power Management:
| |
Complete EDS Project Delivery |
| |
Wiring Harness Design |
| |
Circuit Design |
| |
Fusing / Grounding Strategy |
| |
Charge Balance Calculations |
|
 |
| |
Mechanical Integration (Packaging & Routing)
VA / VE, Cost & Weight Reduction |
Project Engineering:
| |
Form Board Drawing |
| |
Manufacturing Process Detailing |
| |
Assembly Line Plan |
| |
Process FMEA |
| |
Change Management |
|
 |
| |
Engineering Standards for
 |
Component Verification |
|
In-process Checks |
|
Product Audit checks |
|
KBE:
| |
Process Automotation |
| |
Mistake Proofing |
| |
Techniques |
| |
Software Development |
| |
Knowledge Management &
Collaborative Engineering |
|
 |
Consultancy:
| |
Engineering Change
Management |
| |
VA / VE Workshops |
| |
Manufacturing Engineering
Process Audits |
|
Current Engineering:
| |
Field / Warranty data Analysis |
| |
Fault finding & Resolution Techniques
Service engineering documentation |
|
Interiors & Exteriors Designing Services
Engineering capabilities :
| |
Tata AutoComp offers strong design and development
capabilities for a number of products. |
| |
These capabilities include: |
| |
Benchmarking, market studies to offer
contemporary solutions and product improvements |
|
 |
| |
Full-service supplier capabilities for the design,
development, manufacture and supply of cockpit
modules and interior and exterior trims |
| |
Design capabilities using CAD / CAE on I-DEAS,
CATIA, PDGS, Pro-E software available in-house |
| |
Customer-specific program and product management through TS 16949-certified
processes |
| |
Launch and PVT support / resident engineering to ensure smooth launch, quick feedback
and immediate action whenever necessary |
Product Development Services
Styling / Concept Engineering:
| |
Early involvement during styling |
| |
Concept generation support |
| |
Rendering / Styling data generation |
| |
Concept studies of interfaces / moving parts |
| |
Macro packaging Engg feasibility support |
|
 |
Packaging / Feasibility Engineering :
| |
Macro packaging study support |
| |
Split strategy concept |
| |
Defining mounting / locating strategy |
| |
Concepts / Section for BIW interfaces and mountings |
| |
Creating master sections |
|
 |
| |
Creating master sections |
| |
Study of Sunlight reflection |
| |
Study of visibility on instrument cluster |
| |
Head Impact / Knee Impact zone mapping
Study packaging / serviceability |
Product Engineering :
| |
Develop concept / Schematic |
| |
Define Component Split strategy |
| |
Define Gap plan |
| |
Define locating strategy |
| |
Define fixing methods |
|
 |
| |
Develop Engineering BOM |
| |
Identify Materials / Fasteners / Std items |
| |
Establish Process flow |
| |
Analyze Design for Assembly (DFA) |
| |
Establish Design Failure Mode Analysis (DFMEA) |
| |
Study Serviceability aspects |
| |
Define acceptance criteria |
| |
Develop and monitor prod development plan |
| |
Establish Design/Product Validation Plan (DV/PV) |
Materials Engineering:
| |
Understanding the product requirements |
| |
Identify / select material from data base |
| |
Develop / Tune material spec to suit requirement |
|
 |
Process / Manufacturing Engineering:
| |
Process selection / definition |
| |
Establish process flow |
| |
Product design support – DFA |
| |
Concept design of fixtures |
| |
Support facilities & process readiness |
|
 |
| |
Proto builds to support Engg and customer
requirements |
Tooling Engineering:
| |
Product design support
Feasibility for tooling And Mold Analysis |
| |
Tool Concept design/Layout Design for multiple cavities. |
| |
Development of tooling sheet. |
| |
Tooling Material selection. |
|
 |
| |
Tool development-monitoring & tracking. |
| |
Tool validation-trials/tuning. |
| |
Tool prove out at suppliers location |
| |
Tool prove out & signoff with plan. |
Launch support:
| |
Craftsmanship reviews and
approvals |
| |
Dimensional analysis (reports) and
approvals |
| |
Appearance approval (AAR) |
| |
PPAP approvals |
| |
New / Current model - Engg
Change Management |
Seating System
| |
Program Management |
| |
Interface with client to understand project
requirements |
| |
Packaging study |
| |
Concept design |
| |
Develop fixing strategy, Master Sections. |
|
 |
| |
Detail Design for manufacture , Assembly and
service |
| |
Participation in DFMEA, APQP and design
reviews |
| |
Participation in CAE, Deep Draw Simulation,
Thermal Analysis |
| |
Support tool maker for design/tool
modifications. |
| |
Support to Assembly Team at Tier 1 |
| |
Support in Testing and Validation |
Testing
Air Bag Testing:
| |
Experience of more than 100 PAB testing. |
| |
Strong Team of 5 Engg. |
| |
Present customers are FORD, TML, and FIAT. |
| |
Under the certification of NABL accreditation. |
|
 |
| |
Under process of developing Seating Air Bag |
Durability Testing:
| |
Plastics Components durability testing. |
| |
Development more than 30 durability
fixtures. |
| |
Have completed 5 Axis robot |
| |
Able to execute cycles of 100,00. |
|
 |
Environment Chamber:
| |
Walk In Chamber of 3.5x3.5x2.3m |
| |
Temperature Range - 40 to 110 Deg. |
| |
Have done more than 1500 hours
of environmental testing |
|
 |
Team Size:
| |
Headed by PhD in testing |
| |
Total team of 12 engineers |
| |
Engineers with average 4
year Of experience in
testing. |
| |
NABL Certified. |
|
Material Testing:
| |
All types of Plastic material
tests |
| |
Material Benchmarking |
| |
IMDS services |
|
 |
CAE Services
CAE group provides development support on component, systems and full vehicle for the
following services.
| |
Finite Element Modeling Support for
various analysis processes |
| |
Stress, Thermal & Heat transfer Analysis |
| |
Static/Dynamic Analysis |
| |
Coupled Electrical Thermal Analysis |
|
 |
| |
Crash/Impact Analysis
(Offset / Side / Frontal / Rear Etc) |
| |
Fatigue Analysis |
|
| |
|
Software: Hyper mesh, ANSA, I-Deas , MSC NASTRAN, ABAQUS, LS-DYNA, Radios,
MSC Fatigue, ICEM-CFD, Fluent, MSC ADAMS, Motion Solve, Mold flow & Kuli
Hardware: Computation Server, High End
PCs.
System Simulation:
TATA AutoComp System Ltd.-Technical Centre has vast experience working
on CAE analysis and product development and optimization support for
following vehicle systems
| |
BIW (small car/ Utility Vehicles/ Commercial vehicles) |
| |
Closures (Bonnet/ Side / Trunk Lid / Sliding Door) |
| |
Interiors ( Instrument Panel/ Door Trims/ Console/ Sun
visor) |
| |
Exteriors (Front Bumper/ Front Fascias/ Rear
bumpers) |
|
 |
| |
Power train (Engine / Transmission / Exhaust Systems) |
| |
Axle, Chassis & Suspension |
| |
Comfort Systems (Sliding window / Luggage Cover /
Roof Rack) |
| |
Seating Systems |
| |
Lighting systems (Head Lamp/ Tail Lamp/ Map Lamp) |
| |
Mirror Systems (IRVM/ ORVM for Cars / Utility Vehicles /
Trucks / Buses) |
| |
Electrical Systems (Coupled Electrical-Thermal) |
Prototype Development
Scope:
Development of functional and non functional prototypes for testing and fitment trials during product development phase
Prototype methods
 |
 |
Rapid prototypes:
| |
SLA/SLS |
| |
FDM |
| |
Silicone molds |
| |
3D printing- Non functional |
|
 |
Prototypes- Soft tool
| |
Aluminum molds- max life 500 |
| |
MS mold – max life 2000 |
| |
Fabricated/Manual bending &
forming sheet metal –Parts |
| |
Machined components |
Existing Customers - TML, GM, TACO group companies, Tier1s
Technical Publication
Service Offerings:
| |
Parts List Manuals |
| |
Maintenance and Operation Manuals |
| |
Installation Manuals |
| |
Assembly Manuals |
| |
Services Manuals |
| |
Standard Practices Manuals |
|
 |
| |
Product manuals |
| |
User Manuals |
| |
Quick Reference Guide |
| |
Errata Sheet |
|
| |
Graphics Intensive Instruction Sheet |
| |
Step By Step Instruction Sheet |
| |
Service Bulletins |
| |
Engine Manuals. |
|
Tools Expertise:
| |
Adobe Frame maker |
| |
Iso Draw |
| |
Corel Draw |
| |
Adobe Illustrator CS |
| |
Adobe Photoshop |
| |
Microsoft Office Vision |
|
 |
| |
Microsoft Word-Documents |
| |
Microsoft Excel-Spreadsheets |
| |
Adobe Acrobat-PDF |
| |
Team Center |
| |
Agile |
|
| |
AutoCAD |
| |
Solid Edge |
| |
CATIA V4 & CATIA V5 |
| |
UG |
| |
Solid Works |
|
Standards:
| |
Customer Specified Style Sheets and Style Guide. |
| |
Graphics Style Guide. |
| |
Simplified Technical English (AECMA). |
Generate new Style Sheets as per the Requirement of the Customer
|
